CB-300: Industrial Pump Repair

Course Description

This 32 hour, 4 day training program offers intensive insight into industrial pump troubleshooting and repair. The participant will gain knowledge in pump maintenance, alignment, and disassembly as well as predictive and preventive maintenance of industrial pumps. The workshop includes instructor led student labs on instructorʹs trainers as well as pumps provided by the participants from their plants.

Topical Outline

  • Types of Industrial Pumps
    • Positive Displacement Pumps
      • Gear Pumps, Lobe Pumps, Piston Pumps, Vane Pumps, Diaphragm Pumps, & Non‐ Positive Displacement Pumps
  • Introduction to Positive Displacement Pumps
    • Gear Pump Basics
      • Pressure and suction sides, Pressure regulation, Sizing, HP and GPM, and Disassembly for troubleshooting and repair
    • Lobe Pumps
      • Pressure and suction sides, Pressure regulation, Sizing, HP and GPM, and Disassembly for troubleshooting and repair
    • Piston Pumps
      • Reciprocating pump basics, Reciprocating pump operation, Single and multiple stage piston pumps, and Disassembly for troubleshooting and repair
    • Vane Pumps
      • Vane pump usage, Vane pump operational basics, and Troubleshooting and repair of diaphragm pump
    • Diaphragm Pumps
      • Usage of the diaphragm pump, Diaphragm pump basics, and Troubleshooting and repair of diaphragm pumps
    • Screw Pumps
      • Applications and usage of screw pumps, Operation of a screw pump, and Troubleshooting and repair of a screw pump
  • Centrifugal Pumps
    • Single Stage Centrifugal Pumps
      • Pump laws of operation, What is Pump Head Pressure, Sizing a pumps impeller, Speed and diameter required to do the job, and Disassembly, troubleshooting and repair of centrifugal pump
    • Types of Centrifugal Pumps
      • Radial Flow, Axial Flow, and Combination Flow
  • Basic Pump Alignment
    • Effects of Misalignment
    • Indicators of Misalignment
    • Causes of Misalignment
    • Correcting Pump Alignment
  • Pump Bearings
  • Pump Terminology
  • Instructor led labs

Objectives

Persons successfully completing this course will be able to:
  • Troubleshoot failed pumps and prevent recurrence of failure.
  • Have a better understanding of predictive and preventative maintenance of pumps.
  • Be able to select the best type of packing or mechanical seals for application.
  • Understand the lubrication needs of the pump bearings.
  • Be able to set up a pump for maximum efficiency.
  • Understand the impeller relationship to pump head pressure.
  • Be able to correct pump misalignment.

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