This 32-hour, 4-day training program is designed to challenge technician’s troubleshooting skills. The training begins with an introduction to the Logix5000 Hardware, Software, addressing schemes and basic Ladder Instructions. Following this introduction is a series of Hands-on troubleshooting projects using real world interfaces such as conveyors, pick & place robots, remote I/O communications, Ethernet I/O and 1734 interfaces. The participants are assigned to evaluate and troubleshoot a series of equipment problems using a variety of scenarios. Each participant will be challenged to solve hardware problems, software problems, communication conflicts, and other issues that arise when troubleshooting PLC related problems.
Topical Outline
Overview of Programmable Controllers
Hardware Description, Hardware Troubleshooting
I/O Configurations, Addressing
Programming Terminal Operation including navigating through Studio 5000 Software
Instruction Familiarization: Ladder Diagram, Timer and Counter, Data Manipulation & Program Control
Use Software Utilities to aid in the troubleshooting Process: Trend Charts, Search, Cross Reference & Forcing
Program Editing
Troubleshooting: Hardware & Software with emphasis on finding root cause
Troubleshooting real world Hardware equipment using DMM and indicator lights
Objectives
Persons successfully completing this course will be able to:
Identify hardware components of a ControlLogix Programmable Controller System.
Configure I/O Modules
Use a programming terminal for entering, editing, and troubleshooting basic programs.
Isolate processor and I/O faults to the module level by interpreting status indicators.
Troubleshoot simple programs using ladder instructions of the ControlLogix Programmable Controller.
Successfully troubleshoot 5 different scenarios of malfunctioning equipment. Four stations with a laptop, drawing, and a meter. One station with a meter and drawing only.
Program Software
Training utilizes Rockwell Software Studio 5000 Logix Designer, Microsoft Windows.
Prequisite
Intellect Controls Group training program IC-101 or a working knowledge of electromechanical control devices, relay ladder logic and Windows Operating System.
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